A Brief Guide on Industrial Computed Tomography (CT) Scanning Services

Industrial computed tomography (CT) scanning services are increasingly popular among manufacturers and businesses that require advanced imaging technology for quality control and product development. This article will help you explore what industrial CT scanning is and the benefits it offers for businesses.

What is Industrial CT Scanning?

Industrial computed tomography (CT) scanning is a non-destructive testing (NDT) technique that uses X-ray technology to create a 3D image of an object's internal and external structure. It is similar to medical CT scans, but instead of producing images of the human body, industrial CT scanners create images of inanimate objects.

Advantages of Industrial CT Scanning Services

1.    Non-Destructive Testing

One of the most significant advantages of industrial CT scanning services is that it is a non-destructive testing method. This means that the object being scanned remains intact and undamaged during the testing process. This is a crucial advantage in industries where the item being tested is mission-critical, valuable or rare. Being able to scan a complete assembly and still achieve accurate results is a key factor for manufacturers looking to build better tools or test material integrity.

2.    High-Quality Imaging

Industrial CT scanning services are used to produce high-quality, 3D images of an object's structure, both internal and external. These images are incredibly detailed compared to more traditional inspection methods and can be utilized to generate precise measurements of an object's geometry. High-quality imaging allows for a better understanding and inspection of objects and components, leading to more accurate quality control and failure analysis.

3.    Cost-Effective

Compared to other testing methods, industrial CT scanning services are cost-effective. Traditional testing methods can be time-consuming, expensive, and may require the object to be cut apart, which can be difficult to do correctly. Industrial CT scanning services, on the other hand, provide a fast and efficient non-destructive testing method. Computed tomography does not require the need for expensive fixturing and avoids the risk fixturing could have on more flexible materials. Parts can be scanned in a more free state using a low-density foam to hold them in place without the pressures of fixturing.

4.    Versatile

Industrial CT scanning services are versatile and can be used in many industries, such as aerospace, automotive, medical, and electronics. This technology can be used to inspect a wide range of materials, including plastics, composites, and metals, and analyze product prototypes before you put them into production or during any other stage of the production process. Some of the applications of industrial CT scanning can include wall thickness analysis, porosity evaluation, void or inclusion identification, leak path analysis, assembly analysis, and mold qualifications.

5.    Precise Measurements

Industrial computed tomography (CT) scanners can produce detailed images from cross-sectional slices of an object and measure features down to the micron level, providing extremely accurate and precise measurements. This precision is crucial in industries such as aerospace, where even the slightest deviation can have a significant impact on the object's performance. It also helps companies ensure that safety standards are being met throughout their entire production process. Sometimes, multiple parts can be scanned at one time making it a more efficient technique. Due to the non-contact nature of computed tomography, it removes the possibility of impact from probes and improves overall accuracy without the need for rigid fixtures.

6.    Detect Defects Early

Industrial CT scanning services can be used to detect defects early on during the manufacturing process. This allows corrective action to be taken before the production process is completed. Early detection of defects also helps prevent potential failures and improve the overall quality of the final product. Creating part-to-CAD overlay comparisons can quickly help a manufacturer determine which process turns out parts closest to the intended design.

7.    The Bottom Line

As technological advancements continue, the future of industrial computed tomography (CT) scanning, visualization, and data analysis is a promising solution for an endless amount of applications. If you're looking for industrial CT scanning services, consider partnering with Nel PreTech, a trusted provider of industrial CT scanning services.

Our team is dedicated to generating accurate, reliable, and timely results that will help you make informed decisions about your production and stay ahead of your manufacturing schedule. Contact us now to get started and discover the power of our industrial CT scanning services! To get a custom quote, call us directly at 708-429-4887.